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US4307591A - Rolling mill looper control system - Google ...

In a hot strip rolling mill a velocity damping compensator circuit is added to the current regulating loop of the looper motor drive generating a torque on the looper arm mechanism between roll stands, thereby to prevent disturbances when applying the looper arm and looper roller against the strip being rolled.

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Diploma Engineering: INDUSTRIAL DRIVES & CONTROL DIPLOMA ...

1.3.2.1 Draw the process flow diagram of reverse hot rolling steel mill and reverse cold rolling mill and Explain various process involved-only rolling mills. 1.3.2.2 Select suitable motor and drive for reverse hot rolling mil and reverse cold rolling mill and justify the same [four quadrant operation]

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Metal casting processes - IIT Guwahati

R.Ganesh Narayanan, IITG ME 222 Manufacturing Technology - I (3-0-0-6) Introduction to manufacturing processes Casting processes: Moulding materials and their requirements; Patterns: Types and various pattern materials.

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[ 4758 ] - 526

Q 9) a Explain AutomaticTool Changer with block diagram. 8 b Explain CNC programming principles for simple parts on Lathe with an example. 8 Q 10) a Explain Automatic pallet changer with block diagram. 8 b Compare NC, CNC, DNC machines. 8 Q 11) a Describe broach tool geometry with sketch. 9 b Explain Gear hobbing process and machine. 9

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Hot steel plate rolling mill system and rolling method ...

A hot rolling mill system according to claim 1, wherein: the at least one rolling mill stand with small work rolls is a 4-high or 6-high mill in which the work rolls are movable in a roll axial direction for dispersing wear of said rolls due to rolling so that variations in a …

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Thickness Control for a Steel Beam - MATLAB & Simulink ...

Figure 1: Beam Shaping by Rolling Cylinders. Figure 2: Rolling Mill Stand. The desired H shape is impressed by two pairs of rolling cylinders (one per axis) positioned by hydraulic actuators. The gap between the two cylinders is called the roll gap. The goal is to maintain the x and y thickness within specified tolerances.

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Steel Rolling Technology Handbook (2nd Revised Edition)

steel making technology, basic principles of width change, plate mills, hot strip mills, quality assurance, testing and inspection, bar and rod mills. It will be a standard reference book for professionals, entrepreneurs, those studying and researching in this important area …

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Rolling Mill - an overview | ScienceDirect Topics

Santanu Chakraborty, in Treatise on Process Metallurgy: Industrial Processes, 2014. 6.5 Rolling Mills. The rolling mill facilities were designed to meet the production requirement of Table 1.The rolling mills complex was proposed to include a light and medium merchant mill with breakdown group of stands for rolling blooms into billets and an intermediate in-line heat compensating furnace; a ...

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TMACS TM Advanced Control Solutions

Hot Mills TMACS' high-speed communication and signal resolution ... Metal Rolling Gap Control Block Diagram Strip Transport Tension Control TMdrive-Navigator – Simple Drive Configuration and Maintenance ... and continuous control. Data from the drives, and field-mounted analog

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Metal Forming Process - an overview | ScienceDirect Topics

Deformation-based manufacturing, that is, metal forming, is a constant-mass manufacturing process for shaping parts and components via plastic deformation of materials. In this process, materials are transferred from one place to the other, and the specific shape …

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(PDF) Cold rolling mill process: a numerical procedure for ...

Dow TA, Kannel JW, Bupara SS (1975) A hydrodynamic example, the block related to the permanent process lubrication theory for strip rolling including thermal effects. that uses the slab analysis can be replaced with a more ASME J Lubr Technol 97:4–12 suitable model (e.g. Orowan theory or FEM analysis 8.

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Control device for a continuous hot-rolling mill ...

FIG. 1 is a block diagram which shows the general configuration of a control device for a tandem-type continuous hot-rolling mill. This continuous hot-rolling mill has the 1st stand 10 i, the 2nd stand 10 i +1, and so forth. While there are usually five to seven of such stands, for the sake of simplicity in this description, just two stands ...

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US5479803A - Control apparatus for a continuous hot ...

A setting means sets variables for expressing the process model, a target thickness value of the rolled material, a target interstand tension value of the rolled material, variables for responses of the thickness and the interstand tension and variables for adjusting the responses of a control system for controlling the thickness and the interstand tension.

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Industrial drives and control notes pdf

Unit 8 INDUSTRIAL DRIVES:Rolling mill drives, cement mill drives, paper mill ... and explain its operation 1.2.13 Draw the block diagram of voltage source inverter fed squirrel cage induction Motor and explain its operation 1.3 process flow diagram & process involved including selection of Suitable motors &drives [BLOCK DIAGRAMS OF PROCESS FLOW ...

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EQUIPMENT CONDITION MONITORING TECHNIQUES

equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. These Guidance Notes become effective on the first day of the month of publication. Users are advised to check periodically ABS on thewebsite to verify that this version of these Guidance Notes is the most current.

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CFD - NPTEL Video

(Qualitative treatment with block diagram).- Lec 28, 1, 2. ... Hot working and cold working of metals - Forging processes - Open, ... Rolling of metals - Types of Rolling mills - Flat strip rolling - Shape rolling operations - Defects in rolled parts - Principle of rod and wire drawing - Tube drawing - Principles of Extrusion - Types of ...

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EP0615793A2 - Hot steel plate rolling mill system and ...

A mill including large-diameter work rolls which are directly driven is disposed in an upstream stage of a hot strip finish rolling mill train, and mills including small-diameter work rolls which are driven by back-up rolls or intermediate rolls are disposed in middle and downstream stages of the hot strip finish rolling mill train, so that a strip can be rolled with strong draft and at a low ...

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The development of the electromechanical screw-down ...

The mechanisms control scheme and the signals transmission scheme of the rolling mill were composed. The block diagram of the screw-down mechanism motion control system was developed. The simulation results were compared with the data of electromechanical screw-down mechanism of the Magnitogorsk Steel Works hot plate rolling mill "5000".

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Board of Technical Examinations, Bengaluru Course Title ...

Draw the process flow diagram of steel mill and explain process involvedRef 3 01 Hour 14. Select a suitable motor and drive in steel mills and justify the selection reverse hot rolling reverse cold rolling, continuous hot 01 Hour

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Bar and Wire Rod Mill | Steel Plantech

Block mills. Using a block mill, which drives multiple rolling mills and has been used on 100m/s class wire rod lines, as the bar steel finishing mill, will achieve speeds far beyond the finishing speed of about 20m/s that was the limit of conventional mills. Rolling using ultra-hard rolls provides advantages such as precise measurements and ...

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Automation and Control in Iron and Steel Industries

Nearly all pieces leaving a continuous caster are rolled. For flat products there is usually a chain of first hot and then cold rolling processes. An exception is plates that are only hot rolled, usually on a reversing plate mill. Heavy plates with thicknesses greater than 3 mm are the most frequently produced.

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US6167736B1 - Tension control system and method for ...

The Figure is a block diagram illustration of a portion of a continuous hot rolling mill 20 that rolls product along a pass line 22. A first hot metal detector 24 detects the presence/absence of product along the pass line 22 and provides a signal indicative thereof on a line 26 to a controller 28 .

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Operation Support and Remote Maintenance Techniques …

a continuous caster, Steckel mills (reverse finishing mills), and aluminum hot rolling mills. has a long history of working on developments that anticipate customer needs. At an aluminum hot rolling mill supplied to a Taiwanese site in 2013, for example, achieved more reliable operation and better strip thickness accuracy ...

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Automatic Tension Control in the Continuous Roughing Train ...

The automatic tension control system of the three-stand continuous roughing train of the 2000 hot-rolling mill at the Magnitogorsk Metallurgical Combine is analyzed. Deviations in interstand tension that are several-fold higher than the set values and inadmissible compression are detected.

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vertical shaft kiln and mill process flow diagram pdf

explain in the following flow chart. Mills are used for grinding raw material i.e. ball mill and vertical roller mill (VRM). Chapter3 Cement Manufacturing Process 38 This area of the Kiln is called the Burning zone where the temperature is about 14001500 oC. The hot gas …

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Producing High Quality Niobium-Bearing Steels Using the ...

electric furnace melts either as hot band or in cold rolled gauges produced on continuous annealing (CA) or continuous galvanizing (CG) lines. Similarly, with the addition of vacuum ... Fig. 1 Block diagram showing different steelmaking routes up to the caster ... Hot Rolling Mill Cooling Rotating Turret Transfer Furnace Scrap DRI Stage 1 Scrap ...

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9.10.1.1 Sugarcane Processing

A simplified process flow diagram for a typical cane sugar production plant is shown in Figure 9.10.1.1-1. The cane is received at the mill and prepared for extraction of the juice. At the mill, the cane is mechanically unloaded, placed in a large pile, and, prior to milling, the cane is cleaned. The milling

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Rolling of Metals: Process and Principles (With Diagram)

The rolling process is shown in Fig. 2.1: Rolling is done both hot and cold. It is accomplishes in rolling mills. A rolling mill is a complex machine having two or more working rollers, supporting rollers, roll stands, drive motor, reducing gear, flywheel, coupling gear etc. Rollers may be plain or grooved depends upon the shape of rolled product.

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Parameter Identi cation and Filter Design for a Repetitive ...

2 Block Diagram of Classical Feedback Control [1] . . . .24 ... Hence, the enhancement of the product quality for hot rolling mills is a continuous demand. Hot rolling mills are machines where hot rolling process is realized and rolling is a metal forming procedure which takes a stock of metal to

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Automatic Gauge Control in Rolling Process Based on ...

Automatic rolling process is a high-speed system which always requires high-speed control and communication capabilities. Meanwhile, it is also a typical complex electromechanical system; distributed control has become the mainstream of computer control system for rolling mill. Generally, the control system adopts the 2-level control structure—basic automation (Level 1) and process ...

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